PRODUCTS
QUICK DIE CHANGE SYSTEM INTRODUCTION

Quick die change system specialize in changing the die with high speed,precision and security in press machines, and hydraulic press.

Quick die change system provide a complete solution to fixing, moving and changing the die during the production process.

It is an era for making high frequency die change with multiple patterns and small quantity. Quick die change system save time for the die change and ensure the safety of the operation,then raise the competition capability of enterprises.

COMPOSITION OF QUICK DIE CHANGE SYSTEM
BUSINESS BENEFITS
EFFECTS OF INTRODUCING QDCS
BEFORE
Manual Operation
While Die/Mold changing, it takes long time and manpower to tighten.
The tightening force will be different by different operators.
Operators waste much manpower, increased injury happened.
No alarm notification while the screws are loosing.
AFTER
Automation
Only touch the buttons on the control panel.
The clamping force is the same. Increased safety.
By control panel, operators save manpower and decrease injury happened.
With alarm device, the machine will stop immediately.
COMMERCIAL BENEFITS OF INTRODUCING QDCS
DIRECT BENEFITS
Reduce die/Mold change tim
Multiple small quantities
Reduce inventory
Quality improvement
Reduce labor costs
INDIRECT BENEFITS
Dies Standardization
Press Standardization
Increasing Operational Safety
Achieve rapid production and marketing
Improving factory environment
System Planning

Our company can adapt to the user's habits and tailor the most suitable quick changeover system and fully automatic die change trolley system according to customer needs to help you complete intelligent manufacturing.

  • Hydraulic Pump SelectION
  • SelectION OF DIE CLAMPS
  • SelectION OF DIE LIFTER
  • SelectION OF DIE ARMS
  • QUICK DIE CHANGE SYSTEM TYPICAL CASE

Our quick die change system provides the maximum applicability and diversity of products. With the unique and serialized design concept, we can find the best matching of punching die. The best system components you need can refer to the following instructions.



>> Basic type selection

>> Clamp clamping force calculation

>> Upper and lower molds

>> Number of clamps
There is a "U" groove design on the edge of the mold, using the TX type
No "U" groove design on the edge of the mold, using TY type


Clamp total clamping force = punching capacity 20%

(Upper mold clamping force): (lower mold clamping force) = 3:2
(single clamp clamping force) = (upper or lower die clamping force) / number of clamps


Depending on the size of the mold and the tonnage of the punch output

Bolt specification
M16
M18
M20
M24
M30
M38
Clamping force
4
4
6
10
16
20


* The clamping force of the upper clamp should be corrected according to the actual operation, and the thickness of the clamping die must be standardized to facilitate the use of the clamp.

>> Reference reference

Depending on the tonnage of the press, choose DL type (oil pressure type) or DR type (spring type), and also consider the weight of the mold and the length of the desired lifter.

>> Reference reference
· Lifter length · Maximum load weight
· Piping accessories · Modeling ability

· U Slot size




>> Reference reference
· Mold size · Molding arm maximum load weight · Type



CASE VIDEO
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